Custom hats
4.6 
Find your favorite style with over 40 customizable hats and caps
Customize hats in minutes with our free hat design maker
Order personalized hats with no minimums and global shipping
How to design your own custom hat
Pick a hat
Check out our range of hats and visors in the Product Catalog and choose your favorite style.
Customize for a lasting impression
Upload your company’s logo or artwork, or create a new visual with our free Design Maker.
Get your custom hat
Place your order, and we’ll get right to printing, packing, and shipping.
Personalize best-selling custom hats in minutes
Explore hats by category and upgrade your headwear game
Start with trusted hat brands, finish with your design
The bigger the order, the better the savings on custom hats
Order 25+ customized hats and pay up to 55% less for your purchase.
Bring your hat designs to life with custom embroidery and printing options
Regular embroidery
Create custom embroidered hats using up to six thread colors from a palette of 15. Regular embroidery works well for clean logos or text and delivers a polished, professional look across popular styles like baseball caps, trucker hats, and beanies.
Unlimited color embroidery
Design freely with unlimited colors for detailed artwork or multicolor logos. Available on 20+ hat models, including caps, beanies, and bucket hats. Filter by Technique → Unlimited color embroidery in the Catalog to find compatible styles.
DTFlex
DTFlex delivers color-rich, highly vibrant prints with razor-sharp edges and fine details for a clean, premium finish. Compared to standard DTF, it offers better color accuracy, no glue residue, and improved durability, making it ideal for photo-realistic artwork, bold graphics, and designs that need a long-lasting, flexible print.
Sublimation printing
Go all in on color with all-over printing. Enjoy vibrant, long-lasting results that won’t crack or fade – perfect for eye-catching designs on select hat styles and materials.
See why customers love our custom headwear
4.67/5 average from 8 583 reviews, see our customer reviews.
Make your own hat for every style and occasion
Build your brand 1 hat at a time
Create custom logo hats that put your brand front and center. From embroidered caps to patch hats, these are made for business promotion, company events, and professional wear that looks polished and feels premium.
Make every event special
Whether it’s a company event, launch, or celebration, custom hats help tie the moment together. Choose durable materials and bold decoration methods to create hats your guests will actually want to wear.
Your team’s gear, your way
Design custom caps that keep your team covered. Perfect for sports clubs, fan groups, or communities, these hats combine comfort, quality stitching, and customization options that hold up season after season.
A gift they’ll actually wear
Custom hats make meaningful gifts for loved ones, birthdays, and special occasions. With no minimum order requirements, you can create something personal without waiting weeks or getting more hats than you need.
Your style, stitched in
Create a great hat that feels just right for everyday wear. Upload your own artwork to the free custom hat maker, pick your favorite style, and design something personal that fits your look, from laid-back to bold.
Turn designs into sellable headwear
Design custom hats with logo designs, set your prices, and offer good-quality headwear that your customers won’t want to take off. It’s an easy way to test new ideas, build your brand, and grow your shop without upfront inventory.
Start selling custom hats with Print on Demand
No inventory, risk, or logistics to manage
Printful's print-on-demand model lets you focus on design and sales. We handle production and shipping for your custom hats as orders come in. Without inventory or a large investment, you can easily test ideas, scale your business, and sell quality, made-to-order custom products your customers will love.
Sell custom hats across leading sales channels
Connect your store and start selling custom hats with logos, patterns, photos, or text in just a few steps. Printful integrates with major eCommerce marketplaces and platforms, centralizing your order management.
Why choose Printful for custom hat printing?
Zero design experience required
Easily create branded hats using our built-in design tools and free resources. The whole process is a breeze, even for beginners.
Quality that competitors will envy
Get premium-quality custom hats, caps, and beanies with professionally embroidered or printed designs.
Global reach and fast shipping
Offer your customers speedy worldwide delivery thanks to our international fulfillment centers. Your hats arrive quickly, wherever your customers are.
Automated fulfillment
As soon as a customer places an order, we get right to work printing and shipping their custom hats.
Custom hats, no minimum order quantity
Whether it’s one custom hat or a thousand, we’ve got it covered.
Support whenever you need it
Our Support Team is available 24/7 to ensure your eCommerce journey stays smooth from your first sale onward.
Sell custom hats in bulk with Print on Demand
Save up to 55% on hat printing when you order at least 25 items with Printful’s bulk order discounts.
Frequently asked questions
Selling hats online with Printful is simple. After signing up for a free account, choose your custom hat style from the Catalog, from bucket hats and beanies to trucker hats. Upload your artwork or logo, or design one from scratch using the free Design Maker. Once you’re happy with the result, publish the hat to your online store or marketplace. When a customer places an order, we produce and ship the hat for you.
We ship custom hats worldwide, including caps, beanies, trucker hats, and snapbacks. Delivery times and costs vary by product and region – check our shipping page for details. Whether you’re ordering one hat or selling in bulk, we ensure reliable global production and delivery.
Printful’s custom hat prices range from $11.72 to $36, covering the product and the chosen embroidery or printing method. Shipping costs are calculated separately, and embroidery designs may require a one-time digitization fee of up to $6.50 per design.
Yes. Printful offers bulk discounts on larger orders, starting at 25 custom hats. Discounts are applied automatically, and the more you order, the more you save. Bulk orders can save you up to 55%, which is perfect for businesses, teams, and events.
Your embroidery area size depends on the hat you want to order. For specific design measurements, check the product page for each hat in our Catalog.
You can use our MerchShare tool for group orders. Simply personalize a hat in our Design Maker and share it with others through a link. Your design stays the same, but each person can pick their own size, color, and quantity. Our article on how to order merch for a group lists the steps.
You can add a logo to a promotional hat using Printful’s Design Maker. Choose your hat style, upload your logo, and position it on the product as you like. The tool generates instant mockups, so you can see how the hat looks with your logo before publishing. The steps are the same as designing a hat in general with Printful.
Fit options vary by hat style. Some hats come in S/M and L/XL sizes, others are one size, and many feature adjustable closures. To find the best fit, check the measurement guide on the product page before ordering.
Start by defining your brand identity, including your name, logo, visual style, and target audience. Choose hat styles that fit your niche, then use a print-on-demand service like Printful to design and sell without inventory. Focus on consistent branding, storytelling, and social media to grow your audience and hat brand.
To make your own hats, sign up with Printful, pick a hat style, and customize it using the Design Maker. Upload your design, preview the mockup, and place your order. Since there’s no minimum, you can order a single hat for yourself or create a personalized gift for someone else.
Get inspired
Create products that represent you
Design unique products for yourself, your loved ones, or your brand.
Beginner-friendly creative tools
Craft your products easily using Printful’s design tools. Add your own artwork, text, or choose from pre-made graphics to bring your ideas to life.
A product for every idea
Choose from 483 custom items, including t-shirts, hats, mugs, tote bags, and more. Perfect for gifts, personal use, or promotional needs.
Only order what you need
Buy just one or a hundred items with no order minimums. Whether it’s a personal keepsake or bulk order, Printful has you covered.