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Beginner's handbook

Guide to Cotton, Polyester, and Blended Fabrics

By Reading Time: 5 minutes

Starting an online clothing store is fun, but it’s not always easy. Among the many choices you have to make, deciding which types of fabric to use for your products is one of the most important ones.

If you’re just starting off, you might be tempted to use the cheapest canvas for your designs, but don’t rush with that decision. Think about your audience and how you’re presenting your brand. And don’t forget that the fabric of your garments has to go well not only with your chosen niche, but with your designs too.

Every apparel retailer should be familiar with three primary fabric types: cotton, polyester, and blended fabrics. In this blog post, we’ll be taking a closer look at each of them to help you decide which fabrics are the best for your store.


Cotton is the most widely produced natural fiber on the planet. As a fabric, it’s known for its comfort and durability, which makes it one of the most popular fabrics used in apparel.

  • Feel and wear

Cotton is a versatile fiber that can be woven or knitted into many different fabrics like denim, flannel, jersey, and more. Each of which, of course, has a slightly different feel and wear.

All cotton fabrics are soft and breathable, which makes them perfect for warm climates and hot weather, and for people with sensitive skin.

Lastly, cotton isn’t clingy. So if you don’t want to sell form-fitting clothes on your store and prefer a looser fit, choose cotton. But keep in mind 100% cotton dries slowly, so it’s probably not ideal for activewear.

  • Printing suitability

Cotton makes a great surface for DTG printing. So if you want your design to be opaque and crisp, pick a garment made from 100% cotton. Just keep in mind that DTG prints don’t come out as solidly on thick cotton clothing (e.g. sweatshirts) as they do on t-shirts.

Popular 100% cotton products available on Printful:

  • Durability and care

High-quality cotton is super durable, which makes it less prone to accidental rips or tears. However, cotton isn’t as durable as polyester or cotton/polyester blends.

Just like most natural materials, it can shrink when subjected to high temperatures. So when washing a cotton shirt, use cold water and avoid adding too much detergent as doing so can affect the wear and tear of the material. Choose delicate cycle setting on your washing machine to prevent color fading.

Keep in mind that, because of different manufacturing techniques, products can feel different on your skin, even if they are all 100% cotton. You can see this in action in our People Test T-Shirts video:


Polyester is a man-made fiber that is synthesized from petroleum-based products. Polyester cloth was invented in 1941, so comparing to cotton, this fabric is a fairly new player in the game.

But despite that, polyester is becoming an increasingly popular option in the apparel industry. Polyester is especially valued by those who are looking for a fabric that withstands a lot of wearing and washing.

  • Feel and wear

Let’s look at what polyester is like when wearing it and more specifically—how polyester fits.

Polyester is lightweight and has a slightly silkier feel to it than cotton does. It’s also perfect for sports. Apparel made from polyester traps the sweat against the skin. This means that polyester shirts may feel slightly clammy in warm weather, but warm in cooler weather.

Polyester shirts are usually light and thin and they may cling to skin a little. For those with extremely sensitive skin, polyester may cause a small irritation, but it isn’t as common when polyester is blended with other fabrics.

Is polyester stretchy? Yes, polyester stretches naturally to ensure comfort for the wearer. Polyester doesn’t naturally shrink and 100% polyester won’t lose its shape even after a good deal of wear and tear and snap back into shape pretty quickly.

  • Printing suitability

If you own a clothing store, you’re probably wondering what kind of material is polyester when it comes to printing.

For some time, printing on polyester was quite a challenge. But thanks to special dyes and advanced printing technologies, achieving high-quality prints on polyester fabrics is no longer a worry. Printed colors are vibrant and unlikely to fade with time.

However, since printing on polyester garments is more difficult than on cotton or fabric blends, polyester products are usually more expensive.

Popular 100% polyester products available on Printful:

  • Durability and care

Polyester is very durable, more so than cotton and most blended fabrics. It’s also difficult to stain permanently because polyester is less absorbent than most fabrics.

Polyester fabrics are also known for their resistance to wrinkling, shrinking and fading when properly taken care of. That said, it’s recommended to machine wash polyester garments in warm water with all-purpose detergent, then follow up with tumble-dry at a low-temperature setting.

Most Printful products have detailed care instruction on the product pages.

Cotton vs Polyester

Cotton vs polyester

Now that you’re familiar with both fabrics let’s go through cotton vs. polyester comparison checklist to see what are the characteristics that set them apart.

This comparison table may already give you an idea which fabric suits your needs better. But before you make a final decision, take a look at what fabric blends have to offer.

Fabric blends

As you can probably guess, fabric blends are created when two or more different kinds of fibers are combined together to create a new type of textile with unique properties.

Throughout the years, blended fabrics have been developed to cater to specific needs, like improving the texture, durability, feel of the material, or even reducing the cost of apparel production.

Today there are hundreds of fabric blends available in the market, but the more popular blends for printed apparel are:

  • Cotton-polyester blends (65/35 and 50/50)

If you can’t decide between cotton or polyester, combine the best of both and go for a cotton-polyester blend.

The cotton-polyester blend is versatile and is used to make everything from bedding to shirts. Because polyester doesn’t shrink or change shape like cotton does, this blend is easier to wash and dry. And thanks to the cotton component in the blend, garments made from cotton-polyester are more breathable compared to pure polyester products.

Best part, this blend makes a great canvas for bright and colorful designs.

tshirt print vs hoodie print

Popular cotton-polyester products available on Printful:

  • Polyester-cotton-rayon blend (50/25/25)

Rayon is semi-synthetic fiber that combines just the right amount of polyester, cotton, and rayon. Apparel made from this fabric is soft and stretchy, yet durable. This famous tri-blend makes perfect fabric for loose fit apparel, and are loved for their snuggly feel.

Due to the looser weave and combination of fabrics, DTG prints on tri-blends will have a so-called vintage feel. It’s because the fabric of the garment slightly shows through the ink.


Popular tri-blend products available on Printful:

  • Polyester-spandex blends (85/15)

Spandex, also known as elastane or lycra, is a synthetic fiber best known for its elasticity. When combined with cotton, spandex makes a perfect fabric for clothing that is soft to touch and durable. Most commonly, polyester-spandex blends are used in activewear as spandex is stretchy and can retain its original shape, and polyester – durable.

Popular polyester-spandex products available on Printful:

What’s your fabric of choice?

All three fabric types have their advantages and disadvantages, so it truly comes down to a personal preference. But as a store owner, you need to think about the fabric and products you choose, because it reflects on your brand. You should also let your customers know the fit, feel, and care instructions of each fabric garment so they last longer.

When Giedre isn’t crafting content about all things marketing, you can find her re-reading H. Murakami novels or packing up a suitcase for another weekend getaway.

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  1. Aman

    Hi thank you for the great article. I was wondering what would be an ideal fabric for an all day tracksuit. Could be used for outside wear, lounge wear and even sports wear? Would a 35% cotton and 65% be a good mix?

    1. Daniela Bergmane

      Hey, thank you! It’d most likely have to be a good mix of both comfort and durability, so material-wise it’d have to be a cotton-polyester blend. On our website, in the product offering, you can select the specific fabrics in the filter and see which products from our offering have the specific fabrics. 🙂

  2. Usvintagewood

    Wow! These shirts are looking crisply amazing! The guide between the quality of fabrics is very informative! Thank you for being thoughtful about sharing these very insightful and creative designs!

  3. Bashir Chaudhury

    Your blog always have good quality. As per my knowledge of Polyester is blended with cotton for a number of reasons related to the cost, performance, washability, and color fastness of the fabric. Polyester can be cheaper than Cotton fibers, so it may be blended to make the fabric more affordable. While 100% cotton is oftentimes the better choice, it’s worth considering all of the benefits of a 50% cotton 50% polyester blend before making your decision.

  4. Magda

    Hi, I’ve started a small bussines and would like to know if poly jersey 98/2 can be used for baby wear. What about poly jersey 96/4? I had on advice of the printer had beautiful fabric printed but I’m not sure if the fabric is suitable for baby wear.

    1. Edward Zarins

      Hey, Magda, unfortunately I won’t be able to help you with this as I’m not that familiar with this stuff but maybe others will be able to chime in and provide you some insights.

  5. Ozzie

    Hello,great article, very informative.
    I am starting a clothing line and been struggling with the decision for the perfect blend for fashion sweatshirt (short sleeve) with matching shorts.
    I was thinking an 80/20 cotton polyester blend (280gsm) or 100% cotton (240gsm).
    The idea is to have a product that is comfortable and can be worn cool temperatures

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